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The carbon cup containing the zirconia had to be mounted very low in the neck of a large bulb, as the heating of the glass by the projected particles of the oxide was so rapid that in the first trial the bulb was cracked almost in an instant when the current was turned on.
With a diamond, carborundum or zirconia button the photosphere can be as much as one thousand times the volume of the button. Without much reflecting one would think that in pushing so far the incandescence of the electrode it would be instantly volatilized.
But a great difficulty when proceeding in this way is encountered, namely, in most cases the body is carried off before it can fuse and form a drop. This difficulty exists principally with an oxide such as zirconia, because it cannot be compressed in so hard a cake that it would not be carried off quickly.
A carborundum coating seems to be more durable than other coatings, not only because the carborundum can withstand high degrees of heat, but also because it seems to unite with the carbon better than any other material I have tried. A coating of zirconia or any other oxide, for instance, is far more quickly destroyed.
Chloride tungsten or titanium passed through hot tube, depositing a film of metal on the carbon; or filaments of zirconia oxide, or alumina or magnesia, thoria or other infusible oxides mixed or separate, and obtained by moistening and squirting through a die, are thus coated with above metals and used for incandescent lamps.
Such a small sphere could be manufactured from a diamond or some other crystal, but a better way would be to fuse, by the employment of extreme degrees of temperature, some oxide as, for instance, zirconia into a small drop, and then keep it in the bulb at a temperature somewhat below its point of fusion.
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